In the spectrum of pharmaceutical manufacturing facilities, injectable product manufacturing facilities represent the most sophisticated and challenging to design, build, qualify and operate, particularly when products manufactured in these facilities are rendered sterile when complete, ready to inject directly into a human. For this reason, very careful consideration must be made when developing such a facility.

With AES pre-engineered modular construction, our clients are leveraging our clean construction techniques to ensure that the project site starts clean and stays clean throughout the construction of the facility.  Late arriving process equipment can easily be accommodated without concerns for contamination of those critical investments as construction is completed around them.  Portions of the modular facility can be left out to accommodate the rigging pathway for process equipment, and then we plug together the remaining portions of walls and ceilings under clean construction.

Since 2000, the AES team has been working with companies in their development of autologous and allogeneic cell and tumor processing technologies. As this market segment has evolved (and continues to evolve), AES has continued to work with clients to develop modular cleanroom technology that drives efficient, safe and compliant process operations.

Your future cleanroom is the most crucial asset within the entire manufacturing environment. It surrounds critical manufacturing processes where your pharma or biotech company makes its life-changing products. The investment you make in the cleanroom facility should reduce your manufacturing risk and guarantee your performance. AES is the cleanroom expert because it's the only thing we do. Singular focus in providing the most flexible cleanroom technology solutions for over 35 years.

During a typical cleanroom project, undiscovered user requirements and space issues can often derail construction and send the entire project back to the drawing board. This creates delays that can ultimately cost your company both money and valuable manufacturing time.

The AES Compass program mitigates these risks by helping you conceptualize the critical parameters of your project upfront, as well as extract the technical and strategic factors that will inform your cleanroom design.

Faciliflex Module offers the ultimate flexibility in cleanroom design—pre-configured, modular “base blocks” that allow you to mix-and-match all the components you need for your next cleanroom facility.

Faciflex Express is a pre-designed cleanroom solution that delivers a commissioned cleanroom in as little as 6 months. Pre-designed standard cleanroom layouts are the next generation for snap together installation of modular panel systems. Faciliflex Express has 3 models 5k, 15k, and 30k representing cleanrooms of approximately 5,000, 15,000, and 30,000 square foot.

Faciflex Express is a pre-designed cleanroom solution that delivers a commissioned cleanroom in as little as 6 months. Pre-designed standard cleanroom layouts are the next generation for snap together installation of modular panel systems. Faciliflex Express has 3 models 5k, 15k, and 30k representing cleanrooms of approximately 5,000, 15,000, and 30,000 square foot.

Faciflex Express is a pre-designed cleanroom solution that delivers a commissioned cleanroom in as little as 6 months. Pre-designed standard cleanroom layouts are the next generation for snap together installation of modular panel systems. Faciliflex Express has 3 models 5k, 15k, and 30k representing cleanrooms of approximately 5,000, 15,000, and 30,000 square foot.

Express is a pre-designed pharmaceutical cleanroom solution that delivers a commissioned cleanroom in as little as 6 months. Pre-designed standard pharmaceutical cleanroom layouts are the next generation for snap together installation of modular panel systems. Faciliflex Express has 3 models 5k, 15k, and 30k representing cleanrooms of approximately 5,000, 15,000, and 30,000 square foot. Each model is a fully integrated solution and includes design, material, HVAC, and installation.

Pharmaceutical oral solid dose and sterile manufacturing operations are rigorously scrutinized for integrity and consistency to maintain patient safety. Accordingly, pharmaceutical process equipment supporting or controlling sterile operations is designed to meet strict regulatory guidelines and design requirements.

Your next cleanroom is more akin to a piece of equipment than a room. Operational efficiencies, compliant flow of materials and personnel, and lifecycle considerations should dictate the selection of your cleanroom partner. AES designers have been engineering functional cleanroom facilities for over three decades, guaranteeing the performance of each and every facility. Our in-house designers work as a team with our cleanroom construction personnel to engineer a cost-effective project while maximizing performance, value, and constructability. The greatest value is realized when AES is integrated into the design team at the start of the project. Early project integration with the AES experts helps the infrastructure team decide what support and cleanroom solutions the clean space requires. Early participation by AES saves design costs, expedites schedule, and eliminates a duplication of services.

Your next drug manufacturing cleanroom is more akin to a piece of equipment than a room. Operational efficiencies, compliant flow of materials and personnel, and lifecycle considerations should dictate the selection of your cleanroom partner. AES designers have been engineering functional cleanroom facilities for over three decades, guaranteeing the performance of each and every facility. Our in-house designers work as a team with our cleanroom construction personnel to engineer a cost-effective project while maximizing performance, value, and constructability. The greatest value is realized when AES is integrated into the design team at the start of the project. Early project integration with the AES experts helps the infrastructure team decide what support and cleanroom solutions the clean space requires. Early participation by AES saves design costs, expedites schedule, and eliminates a duplication of services.

Floor to Wall Integration at Airwall Corridor.

AES Clean Technology offers a variety of specialty cleanroom doors for use throughout your cleanroom facility. Sliding doors are available as manual or automatic. Single or bi-parting sliding doors are offered as FRP, fiberglass or stainless steel, with a variety of hardware and door frame options in sizes up to 8' x 8' for manual doors and 10' x 10' for powered doors.

Vertical or Horizontal Modules can be joined to form large zones of critical clean airflow within a larger cleanroom.

The AES Profile cleanroom system is another AES hallmark system, a 2” [50mm] thick modular wall system with a uPVC finish, with all seams cold welded together to create a monolithic finish. The reduced wall cross section with all flush finishes at doors and windows provides a superior performing system.

Speed-to-market is the number one driver in the pharma/bio industry today ... the faster our clients can build facilities, the quicker they can get treatments into the hands of the patients who need them the most. The AES Fast Lane program is an accelerated Design, Manufacture, and Installation program that fast tracks your cleanroom facility project in seven months.

AES Omni integrates up to six gas supplies into the vertical posts of the AES modular cleanroom system.

AES Clean Technology provides complete pharmaceutical modular cleanroom project delivery with guaranteed performance. Our integrated products + solutions offering provides risk mitigation with single-source responsibility.

Don't let the traditional cleanroom design build process delay getting therapies into the hands of those who need it most. When deadlines matter AES has the knowledge and technology to rapidly execute your cleanroom project. AES has built more cell & gene therapy cleanrooms than anyone else in the world. Why have cell & gene therapy clients selected AES? Because we understand and will meet the critical nature of your deadlines. Our system provides the speed, flexibility, and risk reduction to ensure that your facility is built on time and on budget.

AES utilizes a cross-functional project team from design through commissioning. This multi-discipline approach is dedicated to delivering a compliant facility. AES has strict quality, cost, and schedule expectations. The AES team is comprised of experienced personnel who have a full understanding of how to construct in a GMP environment and how to seamlessly transition a facility toward operational readiness.

In the spectrum of pharmaceutical manufacturing facilities, injectable product manufacturing facilities represent the most sophisticated and challenging to design, build, qualify and operate, particularly when products manufactured in these facilities are rendered sterile when complete, ready to inject directly into a human. For this reason, very careful consideration must be made when developing such a facility.

We construct the AES modular cleanroom system at our wholly owned manufacturing facility in order to ensure quality and cleanliness from the start. Our state-of-the-art facility only manufactures cleanroom systems and components, learn more:

The AES litebeam is a patented and one-of-a-kind 4” [100mm] wide linear LED light which is fully flush and integrated into the 3” [75mm] AES marquee ceiling system, providing a fully flush surface on both surfaces of the ceiling. These lights have a lighting level dimmable controller, and provide greater flexibility when locating HEPA air filter diffusers in the cleanroom ceiling system.

When transparency is paramount, the AES infinity system provides the viewer with a close-up and very clear viewing experience, enabling interested personnel to see the process without entering the cleanroom environment. The AES infinity glass wall system is easily integrated with other wall systems.

The cleanroom ceiling that started the walkable revolution, innovated and designed inhouse by AES engineers. The AES marquee system is AES’ hallmark system, a walkable monolithic ceiling system with an uPVC finish, with all seams cold welded together to create a monolithic finish. This system comes in either 2” [50mm] or 3” [75mm] thick, depending upon the application.